Q1 Past Paper · PPSC/FPSC/NTS easy
Resistance heating element operates on the principle
A I²R loss producing heat in the conductor ✓ B Faraday law of induction only ✓ C photoelectric emission only ✓ D superconducting zero loss ✓ Show Answer 💡 Explanation: Joule heating: P = I²R = V²/R in resistive element.
Q2 Past Paper · PPSC/FPSC/NTS easy
Design of resistance furnace element considers
A operating temperature, atmosphere and resistance alloy selection ✓ B only cable skin effect on overhead lines ✓ C only Buchholz gas pressure ✓ D only synchronous speed formula ✓ Show Answer 💡 Explanation: Nichrome/Kanthal withstand high temperature and oxidation.
Q3 Past Paper · PPSC/FPSC/NTS easy
Nichrome wire is widely used in heating appliances because it has
A zero resistance at 1000°C ✓ B high resistivity and oxidation resistance at elevated temperature ✓ C negative temperature coefficient always ✓ D conductivity higher than silver ✓ Show Answer 💡 Explanation: Ni-Cr alloy stable in air at furnace temperatures.
Q4 medium
Indirect resistance heating uses
A only arc between electrodes in the melt ✓ B only eddy currents inside charge without element ✓ C only microwave ionization of air ✓ D resistance elements separate from the charge, heating by radiation/conduction ✓ Show Answer 💡 Explanation: Elements do not contact the workload directly.
Q5 medium
Direct resistance heating passes current
A only through insulating refractory ✓ B through the charge itself using electrodes ✓ C only through transformer core laminations ✓ D only through ELCB toroidal core without load ✓ Show Answer 💡 Explanation: Used when charge is conductive (e.g., some metal heating).
Q6 Past Paper · PPSC/FPSC/NTS medium
Induction heating relies on
A eddy currents induced in the workpiece by alternating magnetic field ✓ B only DC resistance of cold wire ✓ C only visible light from filament ✓ D only static charge on insulator ✓ Show Answer 💡 Explanation: High-frequency AC in coil induces I²R losses in metal.
Q7 Past Paper · PPSC/FPSC/NTS medium
Induction heating coil is typically made of
A paper insulation only ✓ B copper tubing or litz wire with cooling ✓ C permanent magnet only ✓ D superconductor at 300 K ✓ Show Answer 💡 Explanation: Coil carries high current; water cooling prevents overheating.
Q8 Past Paper · PPSC/FPSC/NTS medium
Dielectric heating (RF/microwave) heats material by
A molecular friction from reorientation in high-frequency electric field ✓ B only conduction electrons in copper bus ✓ C only magnetic hysteresis in steel core at DC ✓ D only corona on transmission line ✓ Show Answer 💡 Explanation: Non-conductors with dipoles absorb RF energy internally.
Q9 medium
Resistance seam welding produces
A only single-point nugget ✓ B only cutting kerf without fusion ✓ C only brazing with filler only ✓ D continuous leak-tight joint along overlapping sheets ✓ Show Answer 💡 Explanation: Rolling electrodes advance along seam while current pulses.
Q10 Past Paper · PPSC/FPSC/NTS easy
Welding cables must be
A flexible copper with adequate ampacity for duty current ✓ B thin signal wires only ✓ C solid overhead ACSR without insulation ✓ D fiber optic only ✓ Show Answer 💡 Explanation: High cyclic current demands low-resistance flexible cable.
Q11 Past Paper · PPSC/FPSC/NTS hard
Polarity in DC welding affects
A only power factor of fluorescent lamp ✓ B only traction substation location ✓ C only insulator creepage only ✓ D heat distribution between electrode and workpiece ✓ Show Answer 💡 Explanation: DCEP vs DCEN shifts arc heat to anode or cathode.
Q12 Past Paper · PPSC/FPSC/NTS easy
Welding hazard includes
A only improved power factor ✓ B only higher luminous flux ✓ C only lower cable capacitance ✓ D UV radiation, fumes, electric shock and fire ✓ Show Answer 💡 Explanation: PPE, ventilation and safe connections are mandatory.
Q13 Past Paper · PPSC/FPSC/NTS easy
Earthing of welding workpiece and frame prevents
A increased arc length always ✓ B mandatory ELCB bypass ✓ C dangerous touch voltage during insulation failure ✓ D higher open-circuit voltage ✓ Show Answer 💡 Explanation: Proper earth clamps reduce shock risk.
Q14 medium
Inverter welding power source advantage is
A lighter weight and better control of arc characteristics ✓ B only heavier copper alternator always ✓ C no need for any protection ✓ D only DC without any control ✓ Show Answer 💡 Explanation: High-frequency switching reduces transformer bulk.
Q15 hard
Forge welding is classified as
A fusion arc welding only ✓ B solid-state joining by heating and mechanical pressure ✓ C only laser cutting ✓ D only induction furnace melting ✓ Show Answer 💡 Explanation: Historic blacksmith technique; not electric arc fusion.
Q16 hard
Projection welding is a variant of
A resistance welding using embossed projections on sheet ✓ B submerged arc only ✓ C TIG without filler ✓ D dielectric RF heating ✓ Show Answer 💡 Explanation: Projections concentrate current for multiple spots in one stroke.
Q17 Past Paper · PPSC/FPSC/NTS medium
Preheating in welding of thick sections reduces
A need for any shielding gas ✓ B risk of cracking from rapid cooling and hydrogen embrittlement ✓ C electrode melting point ✓ D requirement for earthing ✓ Show Answer 💡 Explanation: Controlled thermal cycle improves metallurgical quality.
Q18 Past Paper · PPSC/FPSC/NTS easy
DC series motor is traditionally preferred in electric traction because it provides
A constant speed at all torque ✓ B high starting torque and speed drops with load ✓ C zero starting torque ✓ D only synchronous speed operation ✓ Show Answer 💡 Explanation: Series characteristic matches adhesion-limited traction demand.
Q19 Past Paper · PPSC/FPSC/NTS easy
Overhead catenary in AC electric traction supplies
A pantograph-collected power to locomotive ✓ B only signals without power ✓ C only diesel fuel ✓ D only third-rail DC only worldwide ✓ Show Answer 💡 Explanation: Catenary wire at 25 kV (many systems) feeds transformer on train.
Q20 Past Paper · PPSC/FPSC/NTS medium
25 kV, 50 Hz single-phase traction supply is stepped down on locomotive by
A onboard transformer and rectifier/converter ✓ B only resistance heating element ✓ C only street lighting choke ✓ D only Buchholz relay ✓ Show Answer 💡 Explanation: Loco converts AC overhead to traction motor voltage.
Q21 Past Paper · PPSC/FPSC/NTS medium
Regenerative braking in electric traction returns energy
A only as heat in rheostat always without reuse ✓ B to the overhead line or grid when permitted ✓ C only to battery on diesel train without electric supply ✓ D only to insulator surface ✓ Show Answer 💡 Explanation: Motors act as generators feeding line if receptivity exists.
Q22 Past Paper · PPSC/FPSC/NTS medium
Adhesion limit in traction means
A maximum voltage of catenary only ✓ B maximum lux on platform ✓ C maximum welding duty cycle ✓ D maximum tractive effort before wheel slip ✓ Show Answer 💡 Explanation: Torque must not exceed μ × weight on driving wheels.
Q23 Past Paper · PPSC/FPSC/NTS medium
Rheostatic (dynamic) braking dissipates energy in
A only insulator leakage ✓ B only transformer core alone ✓ C only signaling cable ✓ D onboard resistor grids when line cannot absorb regeneration ✓ Show Answer 💡 Explanation: Braking resistors absorb excess when grid receptivity low.
Q24 Past Paper · PPSC/FPSC/NTS medium
Three-phase induction motor drive with VVVF inverter in modern EMU provides
A only fixed 50 Hz synchronous speed without control ✓ B smooth torque control and regenerative capability ✓ C only DC series characteristic without electronics ✓ D only resistance oven control ✓ Show Answer 💡 Explanation: Variable voltage frequency controls motor speed and torque.
Q25 Past Paper · PPSC/FPSC/NTS hard
Neutral section in AC traction overhead is provided to
A increase catenary resistance for heating ✓ B provide lighting to coaches only ✓ C separate feeding sections and avoid bridging different phases/supplies ✓ D measure earth fault only ✓ Show Answer 💡 Explanation: Dead section prevents phase mismatch short through pantograph.
Q26 Past Paper · PPSC/FPSC/NTS medium
Traction return current typically flows through
A only overhead wire without return ✓ B rails and earthing network back to substation ✓ C only passenger coaches insulation ✓ D only platform lighting neutral ✓ Show Answer 💡 Explanation: Running rails and bonded earth carry return in many systems.
Q27 hard
Booster transformer with return conductor in AC traction reduces
A motor starting current in factories ✓ B lamp lumen depreciation ✓ C contact resistance in spot weld only ✓ D interference in nearby communication lines from traction current ✓ Show Answer 💡 Explanation: BT–return conductor pair balances currents and cuts EMI.
Q28 medium
Specific energy consumption of traction is often expressed in
A lux per square meter ✓ B ohms per volt ✓ C kWh per passenger-km or per tonne-km ✓ D lumen per watt only ✓ Show Answer 💡 Explanation: Energy metric normalizes haulage work done.
Q29 Past Paper · PPSC/FPSC/NTS easy
DC third-rail traction at 750 V is common on
A only EHV transmission lines at 500 kV ✓ B only domestic lighting circuits ✓ C some metro and urban systems ✓ D only resistance furnace supply ✓ Show Answer 💡 Explanation: Third rail supplies at lower DC voltage for urban transit.
Q30 Past Paper · PPSC/FPSC/NTS medium
Pantograph uplift force must be
A sufficient for current collection without excessive wear or lift-off ✓ B zero newtons always ✓ C greater than locomotive weight ✓ D unrelated to speed ✓ Show Answer 💡 Explanation: Controlled contact force maintains electrical continuity.
Q31 Past Paper · PPSC/FPSC/NTS easy
Traction substation converts utility supply to
A only 230 V lighting without conversion ✓ B only welding open-circuit voltage only ✓ C only microwave frequency ✓ D traction voltage (e.g., 25 kV AC or 750 V DC) ✓ Show Answer 💡 Explanation: Rectifier/transformer equipment feeds traction section.
Q32 hard
Pakistan main line electrification projects (where implemented) align with
A only domestic 230 V wiring without substation ✓ B only arc welding sets on track ✓ C standard gauge traction supply and NTDC/grid interconnection requirements ✓ D only street lighting series circuits ✓ Show Answer 💡 Explanation: Traction infrastructure must meet national grid and safety codes.
Q33 Past Paper · PPSC/FPSC/NTS medium
Wheel slip detection in traction drive
A increases torque until burnout ✓ B reduces motor torque to restore adhesion ✓ C opens catenary circuit breaker only ✓ D disables all braking permanently ✓ Show Answer 💡 Explanation: Anti-slip control maximizes usable tractive effort.
Q34 Past Paper · PPSC/FPSC/NTS easy
Electric traction advantage over diesel includes
A higher noise always at station ✓ B no possibility of regeneration ✓ C zero tailpipe emissions at point of use and high acceleration capability ✓ D no need for any protection relay ✓ Show Answer 💡 Explanation: Electrification cuts urban air pollution when grid is clean.
Q35 Past Paper · PPSC/FPSC/NTS hard
Line voltage drop in DC third-rail limits
A only lamp color temperature ✓ B only insulator creepage on 500 kV ✓ C only welding flux composition ✓ D spacing of feeder substations and train spacing ✓ Show Answer 💡 Explanation: Heavy current causes IR drop along conductor.
Q36 medium
Creeping speed in traction is achieved by
A disconnecting all brakes permanently ✓ B open-circuiting transformer ✓ C low-voltage tap or pulse control on motors ✓ D removing pantograph ✓ Show Answer 💡 Explanation: Fine control for coupling and yard movement.
Q37 easy
Coasting in traction driving saves energy by
A maximum braking into station always ✓ B short-circuiting catenary ✓ C cutting power and using train momentum ✓ D increasing heating load ✓ Show Answer 💡 Explanation: Driver or ATO profiles reduce consumption between stops.
Q38 Past Paper · PPSC/FPSC/NTS hard
Arc blow in DC welding is caused by
A magnetic deflection of arc from surrounding fields ✓ B only high power factor ✓ C only ELCB tripping ✓ D only lamp depreciation ✓ Show Answer 💡 Explanation: Residual magnetism and DC current distort arc path.
Q39 hard
Submerged arc welding features
A open arc in air without flux ✓ B only spot welds on thin foil ✓ C only oxy-fuel flame without electricity ✓ D arc hidden under granular flux blanket ✓ Show Answer 💡 Explanation: Flux shields arc and refines molten metal.
Q40 medium
MIG/MAG welding feeds
A only static cast iron electrode without feed ✓ B continuous consumable wire electrode with gas shield ✓ C only resistance roller without arc ✓ D only submerged arc without wire ✓ Show Answer 💡 Explanation: Wire drive maintains arc and deposits metal.
Q41 Past Paper · PPSC/FPSC/NTS medium
TIG welding uses
A only flux-covered consumable rod without gas ✓ B only explosive pressure welding ✓ C non-consumable tungsten electrode and inert gas shielding ✓ D only microwave dielectric heating ✓ Show Answer 💡 Explanation: GTAW gives clean welds with Ar/He shielding.
Q42 Past Paper · PPSC/FPSC/NTS medium
Duty cycle rating of welding machine indicates
A only power factor of supply ✓ B percentage of 10-minute period it can deliver rated current without overheating ✓ C only earth resistance in ohms ✓ D only luminous efficacy ✓ Show Answer 💡 Explanation: 60% duty cycle = 6 min on, 4 min off at rated output.
Q43 Past Paper · PPSC/FPSC/NTS medium
Welding transformer (welding set) is designed for
A high voltage low current like distribution ✓ B only open circuit without load ✓ C low secondary voltage and high secondary current ✓ D only capacitor start motor ✓ Show Answer 💡 Explanation: Step-down delivers hundreds of amperes at few volts.
Q44 Past Paper · PPSC/FPSC/NTS medium
Spot welding current is high because
A skin effect is zero in sheets ✓ B voltage must be 415 kV ✓ C contact resistance at faying surfaces generates localized heat ✓ D workpieces are perfect insulators ✓ Show Answer 💡 Explanation: P = I²R at interface forms weld nugget.
Q45 Past Paper · PPSC/FPSC/NTS easy
Resistance spot welding joins sheets by
A only arc plasma between wide gaps ✓ B only gas tungsten arc without current ✓ C only induction melting in crucible ✓ D passing heavy current through contact points to melt and forge metal ✓ Show Answer 💡 Explanation: Electrode force and pulse current form nugget.
Q46 Past Paper · PPSC/FPSC/NTS easy
In SMAW (stick welding), flux coating on electrode provides
A only DC to AC conversion ✓ B only traction motor field ✓ C only street lighting distribution ✓ D shielding gas, slag protection and arc stabilization ✓ Show Answer 💡 Explanation: Decomposing flux shields molten pool from atmosphere.
Q47 Past Paper · PPSC/FPSC/NTS medium
Open-circuit voltage of arc welding machine is kept
A zero always during welding ✓ B equal to mains without any limit ✓ C high enough to strike arc but limited for safety ✓ D negative voltage only ✓ Show Answer 💡 Explanation: OCV 50–80 V typical; drops when arc established.
Q48 Past Paper · PPSC/FPSC/NTS easy
Arc welding heat is produced primarily by
A electric arc between electrode and workpiece ✓ B only resistance of insulator ✓ C only transformer no-load loss ✓ D only magnetic hysteresis in core ✓ Show Answer 💡 Explanation: Arc temperature melts base metal and filler.
Q49 Past Paper · PPSC/FPSC/NTS easy
Safety in electric heating installations requires
A bypassing all thermal cutouts ✓ B removing earth connection ✓ C using undersized cable intentionally ✓ D proper earthing, temperature sensors and overcurrent protection ✓ Show Answer 💡 Explanation: Overheat and insulation failure risks require protection.
Q50 Past Paper · PPSC/FPSC/NTS hard
Skin effect in induction heating workpiece at high frequency causes
A uniform heating through entire thickness always ✓ B no eddy currents ✓ C heating concentrated nearer the surface ✓ D cooling of surface only ✓ Show Answer 💡 Explanation: Thin surface layer absorbs most induced current.
Q51 medium
Batch annealing with electric resistance furnaces offers
A only arc blow in welding ✓ B only regenerative traction braking ✓ C only ELCB nuisance tripping ✓ D clean atmosphere control and uniform temperature profiling ✓ Show Answer 💡 Explanation: Electric heat avoids combustion products in controlled processes.
Q52 hard
Dielectric loss factor tan δ in heating applications indicates
A only DC resistance of copper ✓ B only synchronous reactance ✓ C efficiency of converting RF energy to heat in the material ✓ D only earth electrode resistance ✓ Show Answer 💡 Explanation: Higher lossy materials heat more under RF field.
Q53 Past Paper · PPSC/FPSC/NTS medium
Specific heat of material affects electric heating time because
A energy required equals mass × specific heat × temperature rise ✓ B only cable length determines heat ✓ C only power factor angle determines heat ✓ D only lux level determines heat ✓ Show Answer 💡 Explanation: Q = mcΔT; more mass or higher c needs more kWh.
Q54 easy
Electric oven thermostat maintains temperature by
A increasing voltage without limit ✓ B cycling power on/off or proportional control around set point ✓ C shorting heating element always ✓ D disconnecting neutral only ✓ Show Answer 💡 Explanation: Feedback sensor controls duty cycle of heating.
Q55 Past Paper · PPSC/FPSC/NTS hard
Coreless induction furnace uses
A only DC battery supply without inverter ✓ B high-frequency field to melt metal in crucible without iron core ✓ C only permanent magnet static field ✓ D only resistance wire buried in concrete ✓ Show Answer 💡 Explanation: Stirring and melting achieved by induced eddy currents.
Q56 easy
Infrared quartz heater element is usually
A tungsten filament in quartz tube radiating IR ✓ B liquid sodium only ✓ C SF6 gas discharge only ✓ D transformer oil only ✓ Show Answer 💡 Explanation: Quartz transmits IR; filament runs at high temperature.
Q57 Past Paper · PPSC/FPSC/NTS medium
Power control in resistance heating is often by
A only open-circuit transformer test ✓ B only permanent short circuit ✓ C thyristor phase-angle firing or contactor switching ✓ D only increasing fuse rating without control ✓ Show Answer 💡 Explanation: SCR controllers vary average power to the elements.
Q58 Past Paper · PPSC/FPSC/NTS medium
Three-phase star-connected heating load on 415 V line has phase voltage
A 415 V on each phase to neutral always incorrectly as line ✓ B zero V always ✓ C 830 V phase voltage ✓ D 240 V (approximately for 415 V line-to-line) ✓ Show Answer 💡 Explanation: Phase voltage = line voltage / √3 for star.
Q59 Past Paper · PPSC/FPSC/NTS medium
Maximum temperature of open resistance element in air is limited by
A only supply frequency 50 Hz ✓ B oxidation and creep of alloy at high temperature ✓ C only power factor of motor ✓ D only street lighting lux ✓ Show Answer 💡 Explanation: Element life falls if temperature exceeds alloy rating.
Q60 easy
Infrared heating panels primarily deliver heat by
A thermal radiation in the IR spectrum ✓ B only forced convection of cold air ✓ C only magnetic flux linkage ✓ D only electrolysis of water ✓ Show Answer 💡 Explanation: IR warms surfaces without heating entire air volume equally.