Q1 Past Paper · PPSC/FPSC/NTS easy
Time study is used to determine
A standard time required to perform a job ✓ B chemical composition of alloys ✓ C fluid viscosity only ✓ D electrical resistance of wire only ✓ Show Answer 💡 Explanation: Time study establishes norms for planning and incentives.
Q2 Past Paper · PPSC/FPSC/NTS easy
Method study in industrial engineering is concerned with
A measuring worker blood pressure only ✓ B examining and improving the way a job is done ✓ C designing boiler tubes only ✓ D calculating beam deflection only ✓ Show Answer 💡 Explanation: Method study eliminates wasteful motions and sequences.
Q3 Past Paper · PPSC/FPSC/NTS easy
Industrial engineering primarily focuses on
A only chemical reaction kinetics ✓ B optimization of integrated systems of people, materials and equipment ✓ C only astronomical navigation ✓ D only literary criticism ✓ Show Answer 💡 Explanation: IE improves productivity and efficiency of complex systems.
Q4 easy
Forecasting methods include
A only Rockwell hardness test ✓ B only Charpy impact only ✓ C only Brinell test only ✓ D moving average and exponential smoothing ✓ Show Answer 💡 Explanation: Quantitative forecasting uses historical demand patterns.
Q5 Past Paper · PPSC/FPSC/NTS easy
Value engineering aims to
A increase gold plating on all parts ✓ B provide necessary function at lowest life-cycle cost ✓ C maximize weight always ✓ D eliminate all testing ✓ Show Answer 💡 Explanation: VE analyzes function versus cost systematically.
Q6 Past Paper · PPSC/FPSC/NTS medium
Standard time equals
A observed time only without rating ✓ B break time squared ✓ C normal time × (1 + allowance fraction) ✓ D setup time minus run time ✓ Show Answer 💡 Explanation: ST = NT(1 + A) includes justified delays.
Q7 medium
Performance rating in time study compares
A observed worker pace to standard pace ✓ B machine colour to standard ✓ C material density to standard only ✓ D room temperature to standard only ✓ Show Answer 💡 Explanation: Analyst rates speed and effort versus defined normal.
Q8 easy
Allowance in time study accounts for
A profit margin only ✓ B personal, fatigue and delay factors ✓ C material cost only ✓ D tool rake angle only ✓ Show Answer 💡 Explanation: Normal time is increased by allowance percentage.
Q9 medium
Work sampling is used to
A measure exact cutting force continuously ✓ B chemical analysis of slag ✓ C estimate proportion of time spent on activities by random observations ✓ D ultrasonic thickness only ✓ Show Answer 💡 Explanation: Statistical sampling determines activity percentages.
Q10 hard
Little's Law states L =
A λ / W only ✓ B λ W (average number in system = arrival rate × average time in system) ✓ C λ + W ✓ D μ − λ ✓ Show Answer 💡 Explanation: Fundamental queuing relation L = λW.
Q11 medium
Average waiting time in queues generally increases when
A arrival rate drops to zero ✓ B service rate exceeds arrival rate greatly ✓ C queue discipline is ignored ✓ D utilization of server approaches 100% ✓ Show Answer 💡 Explanation: Heavy traffic causes long waits nonlinearly.
Q12 Past Paper · PPSC/FPSC/NTS medium
In a single-server queuing system, arrival rate λ and service rate μ must satisfy for stability
A λ > μ always ✓ B λ = μ always ✓ C μ = 0 ✓ D λ < μ ✓ Show Answer 💡 Explanation: Traffic intensity ρ = λ/μ must be less than 1.
Q13 hard
Simplex method solves LP by
A random search only ✓ B integration of curves only ✓ C moving from vertex to vertex improving objective ✓ D finite element meshing only ✓ Show Answer 💡 Explanation: Simplex iterates on basic feasible solutions.
Q14 medium
Feasible region in LP is
A only the origin point ✓ B objective function line only ✓ C unbounded profit always ✓ D set of points satisfying all constraints ✓ Show Answer 💡 Explanation: Corner point theorem: optimum occurs at feasible corner.
Q15 Past Paper · PPSC/FPSC/NTS easy
Linear programming seeks to
A optimize a linear objective subject to linear constraints ✓ B solve only quadratic equations ✓ C measure surface roughness only ✓ D design cam profiles only ✓ Show Answer 💡 Explanation: LP maximizes or minimizes Z = c₁x₁ + c₂x₂ + … under restrictions.
Q16 hard
Crashing a project means
A reducing duration by adding resources at higher cost ✓ B canceling all inspections ✓ C removing the critical path ✓ D decreasing quality always ✓ Show Answer 💡 Explanation: Crash cost trade-off seeks minimum cost for target duration.
Q17 medium
Dummy activity in CPM network represents
A actual welding operation ✓ B logical dependency without consuming time or resources ✓ C material storage only physically ✓ D worker lunch break time ✓ Show Answer 💡 Explanation: Dummies preserve precedence relationships.
Q18 medium
Float (slack) of a non-critical activity is
A always negative ✓ B time it can be delayed without delaying project ✓ C equal to project duration ✓ D same as setup time always ✓ Show Answer 💡 Explanation: Slack = LS − ES = LF − EF.
Q19 Past Paper · PPSC/FPSC/NTS medium
Critical path in a project network is
A the path with most resources visually ✓ B any path with zero cost ✓ C the shortest path always ✓ D the longest path determining minimum project duration ✓ Show Answer 💡 Explanation: Delay on critical path delays entire project.
Q20 Past Paper · PPSC/FPSC/NTS easy
CPM assumes activity durations are
A deterministic (known) ✓ B always zero ✓ C random with beta distribution only ✓ D equal to project float always ✓ Show Answer 💡 Explanation: Critical Path Method uses fixed times for network analysis.
Q21 Past Paper · PPSC/FPSC/NTS easy
PERT is used mainly for
A project scheduling with uncertain activity times ✓ B metal cutting speed only ✓ C gear train design only ✓ D refrigerant selection only ✓ Show Answer 💡 Explanation: Program Evaluation and Review Technique handles probabilistic durations.
Q22 easy
ABC analysis classifies inventory by
A alphabetical product names only ✓ B physical weight only ✓ C annual consumption value ✓ D supplier country only ✓ Show Answer 💡 Explanation: A items are few but high value; C items are many low value.
Q23 Past Paper · PPSC/FPSC/NTS medium
Reorder point depends on
A colour of packaging only ✓ B CEO tenure only ✓ C demand during lead time and safety stock ✓ D machine paint scheme only ✓ Show Answer 💡 Explanation: ROP = demand rate × lead time + safety stock.
Q24 medium
In EOQ model, annual holding cost increases with
A order quantity ✓ B order frequency only ✓ C setup cost only ✓ D unit purchase price only if unrelated to stock level ✓ Show Answer 💡 Explanation: Larger batches raise average inventory and holding cost.
Q25 Past Paper · PPSC/FPSC/NTS easy
Economic Order Quantity (EOQ) minimizes
A total ordering and holding costs ✓ B only transportation fuel cost ✓ C only labour overtime only ✓ D only machine depreciation only ✓ Show Answer 💡 Explanation: EOQ balances setup cost against inventory carrying cost.
Q26 medium
Number of workstations for a given cycle time equals
A sum of all wages ✓ B product weight only ✓ C number of supervisors ✓ D total work content divided by cycle time (rounded up) ✓ Show Answer 💡 Explanation: Required stations = ⌈Σ task times / cycle time⌉.
Q27 Past Paper · PPSC/FPSC/NTS medium
Cycle time on an assembly line is determined by
A the slowest workstation (bottleneck) ✓ B the fastest worker always ✓ C average of all breaks only ✓ D total plant electricity demand ✓ Show Answer 💡 Explanation: Line output rate equals bottleneck station rate.
Q28 Past Paper · PPSC/FPSC/NTS easy
Line balancing aims to
A balance chemical equations only ✓ B equalize boiler drum levels only ✓ C distribute work evenly among stations on an assembly line ✓ D match turbine inlet temperature only ✓ Show Answer 💡 Explanation: Balancing minimizes idle time and maximizes line output.
Q29 medium
Travel chart in layout study plots
A compressor polytropic exponent only ✓ B hardness versus tempering time only ✓ C frequency of movement between departments ✓ D voltage versus current only ✓ Show Answer 💡 Explanation: From-to charts guide rearrangement to reduce handling.
Q30 medium
String diagram is used in plant layout to show
A stress distribution in a beam ✓ B magnetic field lines only ✓ C phase diagram of steel only ✓ D movement of materials or workers on a scale plan ✓ Show Answer 💡 Explanation: String diagrams quantify travel distance for layout improvement.
Q31 easy
A flow process chart records
A only financial ledger entries ✓ B only gear tooth profiles ✓ C only steam pressure readings ✓ D sequence of operations and inspections in a process ✓ Show Answer 💡 Explanation: Flow charts visualize material and information flow.
Q32 medium
Therbligs are
A types of welding electrodes ✓ B boiler mountings ✓ C basic elemental motions in motion study ✓ D turbine blade profiles ✓ Show Answer 💡 Explanation: Gilbreth classified fundamental motions like reach, grasp and transport.
Q33 Past Paper · PPSC/FPSC/NTS easy
Ergonomics in IE addresses
A maximizing noise exposure ✓ B eliminating all breaks ✓ C fitting the job to the worker to reduce fatigue and injury ✓ D ignoring posture always ✓ Show Answer 💡 Explanation: Human factors design improves safety and performance.
Q34 medium
Fixed-position layout is used for
A large bulky products like ships and aircraft ✓ B pen manufacturing only ✓ C soft drink bottling only ✓ D paper clip assembly only ✓ Show Answer 💡 Explanation: Product stays put; resources come to it.
Q35 easy
Process layout groups
A products in fixed sequence lines only ✓ B only executive offices ✓ C only finished goods pallets in line ✓ D similar machines or functions together ✓ Show Answer 💡 Explanation: Job-shop layout handles varied routes and low volume.
Q36 easy
Product layout is best for
A unique one-off shipbuilding only ✓ B high-volume standardized products ✓ C hospital surgery scheduling only ✓ D research library catalog only ✓ Show Answer 💡 Explanation: Assembly lines use product-oriented arrangement.
Q37 medium
Theory of Constraints five focusing steps begin with
A hire more marketing staff ✓ B identify the system constraint ✓ C paint machines green ✓ D increase batch size blindly ✓ Show Answer 💡 Explanation: First find what limits throughput.
Q38 easy
Bottleneck resource in production limits
A office stationery supply only ✓ B logo design only ✓ C throughput of the entire system ✓ D parking slots only ✓ Show Answer 💡 Explanation: Theory of Constraints focuses on system constraint.
Q39 medium
5S workplace organization includes Seiri, Seiton, Seiso, Seiketsu and
A Shitsuke (sustain discipline) ✓ B Shinkansen ✓ C Shogun ✓ D Shimano ✓ Show Answer 💡 Explanation: Fifth S sustains the other four practices.
Q40 Past Paper · PPSC/FPSC/NTS easy
Just-in-Time (JIT) seeks to
A maximize warehouse stock always ✓ B minimize inventory by producing only what is needed when needed ✓ C increase setup times ✓ D ignore supplier quality ✓ Show Answer 💡 Explanation: JIT reduces waste and lead time.
Q41 Past Paper · PPSC/FPSC/NTS easy
Kanban is associated with
A pull production and visual inventory control ✓ B push system with large batches only ✓ C batch-and-queue mass inventory always ✓ D project crashing only ✓ Show Answer 💡 Explanation: Cards signal replenishment in JIT systems.
Q42 medium
MRP logic explodes BOM based on
A weather forecast only ✓ B stock market index ✓ C colour preferences only ✓ D master schedule and inventory records ✓ Show Answer 💡 Explanation: Material Requirements Planning nets demand against stock.
Q43 easy
Bill of materials (BOM) lists
A employee salaries only ✓ B components and quantities to make a product ✓ C boiler safety valve settings only ✓ D turbine blade angles only ✓ Show Answer 💡 Explanation: BOM structures material requirements for MRP.
Q44 Past Paper · PPSC/FPSC/NTS medium
Master production schedule drives
A only cafeteria menu ✓ B only parking allocation ✓ C detailed production and procurement plans ✓ D only annual audit report ✓ Show Answer 💡 Explanation: MPS states what to build and when at finished-item level.
Q45 medium
Exponential smoothing gives more weight to
A oldest data only ✓ B only outliers ✓ C zero weight to all data ✓ D recent observations ✓ Show Answer 💡 Explanation: Smoothing constant α controls recency emphasis.
Q46 medium
SMED aims to reduce
A changeover/setup time ✓ B product quality always negatively ✓ C employee training to zero ✓ D customer orders ✓ Show Answer 💡 Explanation: Single-minute exchange of die enables small batches.
Q47 easy
Lean manufacturing primarily eliminates
A all inventory regardless of need blindly ✓ B all automation ✓ C waste (muda) in processes ✓ D all standards ✓ Show Answer 💡 Explanation: Lean focuses on value-adding activities only.
Q48 easy
DMAIC stands for Define, Measure, Analyze, Improve and
A Cancel ✓ B Copy ✓ C Compile ✓ D Control ✓ Show Answer 💡 Explanation: Control phase sustains gains with monitoring.
Q49 medium
Six Sigma targets defect rate near
A 3.4 defects per million opportunities ✓ B 50 percent defects ✓ C 100 percent rework ✓ D zero measurement ✓ Show Answer 💡 Explanation: DMAIC reduces process variation statistically.
Q50 Past Paper · PPSC/FPSC/NTS medium
Poka-yoke means
A mistake-proofing a process or product design ✓ B increasing defect rate ✓ C hiding errors from inspectors ✓ D maximizing rework ✓ Show Answer 💡 Explanation: Error-proof devices prevent wrong assembly.
Q51 medium
Andon system provides
A encrypted email only ✓ B visual signal for abnormal conditions on production line ✓ C annual financial audit only ✓ D blueprint filing only ✓ Show Answer 💡 Explanation: Lights/boards alert teams to stop and fix problems.
Q52 Past Paper · PPSC/FPSC/NTS medium
Takt time is calculated as
A total employees times wage rate ✓ B machine weight divided by power ✓ C floor area only ✓ D available production time divided by customer demand rate ✓ Show Answer 💡 Explanation: Takt sets pace to match market pull.
Q53 medium
Cellular manufacturing groups
A all lathes in one building only always ✓ B dissimilar machines into product-focused cells ✓ C only office staff ✓ D only quality auditors ✓ Show Answer 💡 Explanation: Group technology reduces material travel.
Q54 easy
Milestone on a project chart marks
A every coffee break ✓ B random paint colour ✓ C significant event or completion of a major deliverable ✓ D daily humidity reading ✓ Show Answer 💡 Explanation: Key checkpoints without duration themselves.
Q55 easy
Gantt chart displays
A activities as bars on a time scale ✓ B stress-strain curve only ✓ C Mollier diagram only ✓ D Sankey of enthalpy only ✓ Show Answer 💡 Explanation: Visual schedule for progress monitoring.
Q56 medium
Simulation differs from optimization because it
A always finds global optimum analytically ✓ B ignores randomness always ✓ C describes system behaviour under scenarios without guaranteeing optimum ✓ D uses only calculus ✓ Show Answer 💡 Explanation: Simulation models complex stochastic systems.
Q57 hard
Assignment problem is special case where
A unlimited shipments allowed always ✓ B each source assigned to one destination one-to-one ✓ C no costs exist ✓ D demand is infinite ✓ Show Answer 💡 Explanation: Hungarian method solves personnel-machine matching.
Q58 medium
Transportation model in LP minimizes
A worker fatigue only ✓ B noise level only ✓ C surface roughness only ✓ D cost of shipping from sources to destinations ✓ Show Answer 💡 Explanation: Balanced transport table optimizes distribution.
Q59 hard
Monte Carlo simulation in OR uses
A random sampling to model uncertainty ✓ B only deterministic LP ✓ C only hand sketching ✓ D only one scenario always ✓ Show Answer 💡 Explanation: Repeated trials estimate risk in project outcomes.
Q60 medium
Opportunity cost in IE decisions is
A accounting depreciation only ✓ B scrap metal price only always ✓ C value of the best forgone alternative ✓ D sunk labour from last year ✓ Show Answer 💡 Explanation: True economic cost includes alternatives sacrificed.
Q61 Past Paper · PPSC/FPSC/NTS medium
Sunk cost should generally be
A doubled in calculations ✓ B the only cost considered ✓ C ignored in future decision making ✓ D added to opportunity cost twice ✓ Show Answer 💡 Explanation: Irrecoverable past costs are irrelevant to forward choices.
Q62 easy
Payback period measures
A time to recover initial investment from cash flows ✓ B product colour fading time ✓ C tool rake angle ✓ D worker height only ✓ Show Answer 💡 Explanation: Simple metric ignoring time value after payback.
Q63 hard
Internal rate of return (IRR) is the discount rate that makes
A payback period zero always ✓ B profit infinite ✓ C net present value equal to zero ✓ D depreciation zero ✓ Show Answer 💡 Explanation: IRR compares project yield to hurdle rate.
Q64 Past Paper · PPSC/FPSC/NTS medium
Present worth analysis discounts
A only physical dimensions ✓ B future cash flows to a common time using interest rate ✓ C only hardness values ✓ D only temperature readings ✓ Show Answer 💡 Explanation: Time value of money guides investment decisions.
Q65 easy
Depreciation in engineering economy represents
A daily wage payments ✓ B allocation of capital asset cost over useful life ✓ C raw material spoilage only ✓ D income tax refund ✓ Show Answer 💡 Explanation: Accounting charge for asset consumption.
Q66 Past Paper · PPSC/FPSC/NTS medium
Overall Equipment Effectiveness (OEE) combines
A only machine colour metrics ✓ B availability, performance and quality ✓ C only office attendance ✓ D only shipping distance ✓ Show Answer 💡 Explanation: OEE = A × P × Q for equipment utilization.
Q67 Past Paper · PPSC/FPSC/NTS easy
Productivity ratio can be expressed as
A input divided by output only for IE ✓ B profit divided by tax only ✓ C weight divided by colour ✓ D output divided by input ✓ Show Answer 💡 Explanation: Productivity measures efficiency of resource use.
Q68 easy
Fixed cost in break-even context
A changes with every unit always ✓ B equals variable cost always ✓ C is always zero ✓ D does not vary with production volume in short run ✓ Show Answer 💡 Explanation: Rent and salaries often treated as fixed.
Q69 Past Paper · PPSC/FPSC/NTS easy
Break-even analysis finds quantity where
A marginal cost is zero only ✓ B profit is maximized always ✓ C fixed cost is zero ✓ D total revenue equals total cost ✓ Show Answer 💡 Explanation: BEP: F + vQ = pQ.
Q70 medium
Learning curve effect means
A quality always decreases ✓ B time per unit decreases as cumulative production increases ✓ C cost per unit rises always ✓ D workers forget skills ✓ Show Answer 💡 Explanation: Experience curve reflects improving proficiency.